Preview

Bulletin of the Siberian State Industrial University

Advanced search

AUTOMATION OF THE SURFACING PROCESS USING A DESKTOP 3D PRINTER

Abstract

Technological solutions for automation of the surfacing process based on the Anycubic Chiron desktop 3D printer, which uses Fused Deposition Modeling (FDM) technology, are proposed. Gas metal arch welding (GMAW) was chosen as the surfacing process. Materials were selected to protect table and printer components from sparks and heat. Model is developed and material is selected for welding torch holder. As a material for protecting table, a 15 mm thick glass fiber refractory plate was used, thermal conductivity of which at a temperature of 400 ºС is 0.092 W/(m⋅K). For the holder of welding torch, a wrought aluminum alloy AMg2 was chosen, which has good weldability and machinability. A diagram has been developed for connecting welding machine to the board of 3D printer, the main component of which is a mechanical relay. A scheme for controlling surfacing process based on commands from the printer board transmitted to the welding machine is proposed.

About the Authors

Evgeny O. Rozenshtein
Samara National Research University named after academician S.P. Koroleva
Russian Federation

Master of the Department of Metal Technology and Aviation Materials Science



Bogdan V. Gomzyakov
Samara National Research University named after academician S.P. Koroleva

Bachelor student of the Chair of Design and Technology of Electronic Systems and Devices



Kirill A. Osintsev
Samara National Research University named after academician S.P. Koroleva

Postgraduate student of the Department of Metal Technology and Aviation Materials Science



Sergey V. Konovalov
Samara National Research University named after academician S.P. Koroleva

Doctor of Technical Sciences, Professor, Head of the Department of Metal Technology and Aviation Materials Science



References

1. Sedinkin I.S. 3D Printing. 2020. Vol. 148. P. 148–162.

2. Sotov A.V. et al. Investigation of the IN-738 superalloy microstructure and mechanical properties for the manufacturing of gas turbine engine nozzle guide vane by selective laser melting. Int. J. Adv. Manuf. Technol. 2020, vol. 107, no. 5-6, pp. 2525–2535.

3. Alkahari M.R. et al. Properties of 3D printed structure manufactured with integrated pressing mechanism in FDM. J. Mech. Eng. Res. Dev. 2021, vol. 44, no. 2, pp. 122–131.

4. Brooks S. et al. 4D Aliphatic photopolymer polycarbonates as direct ink writing of biodegradable, conductive graphite-composite materials. Polym. Compos. 2021, vol. 42, no. 10, pp. 5134–5143.

5. Topaiboul S., Saingam A., Toonkum P. Preliminary study of unmodified wax printing using fdm 3d-printer for jewelry. Eng. Appl. Sci. Res. 2021, vol. 48, no. 6, pp. 704–711.

6. Martin J.H. et al. 3D printing of high-strength aluminium alloys. Nature. Nature Publishing Group. 2017, vol. 549, no. 7672, pp. 365–369.

7. Cao L. Numerical simulation of the impact of laying powder on selective laser melting single-pass formation. Int. J. Heat Mass Transf. Elsevier Ltd. 2019, vol. 141, pp. 1036–1048.

8. Hoefer K. et al. Manufacturing of titanium components with 3DPMD. Metals (Basel). 2019, vol. 9, no. 5.

9. Osintsev K. et al. Microstructural and mechanical characterisation of non-equiatomic Al2.1Co0.3Cr0.5FeNi2.1 high-entropy alloy fabricated via wire-arc additive manufacturing. Philos. Mag. Lett. Taylor & Francis. 2021, vol. 101, no. 9, pp. 353–359.

10. Zhatkin S.S. et al. Application of Electric Arc Surfacing in the Manufacturing of Three-Dimensional Steel Products. Steel in Transl. 2020, vol. 50, no. 6, pp. 381–386.

11. Rosli N.A. et al. Design and development of a low-cost 3D metal printer. J. Mech. Eng. Res. Dev. 2018, vol. 41, no. 3, pp. 47–54.


Review

For citations:


Rozenshtein E., Gomzyakov B., Osintsev K., Konovalov S. AUTOMATION OF THE SURFACING PROCESS USING A DESKTOP 3D PRINTER. Bulletin of the Siberian State Industrial University. 2021;(4):31-35. (In Russ.)

Views: 6


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2304 - 4497 (Print)
ISSN 2307-1710 (Online)